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What Is Relay? How It Works? Types, Applications, Testing

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  • 6:25 min

  • 0 comments
  • 18 Aug 2024
  • Ahmed Badry

What Is Relay?

A Relay is a simple electromechanical switch. While we use normal switches to close or open a circuit manually, a Relay is also a switch that connects or disconnects two circuits. But instead of a manual operation, a relay uses an electrical signal to control an electromagnet, which in turn connects or disconnects another circuit.

Relays can be of different types like electromechanical, solid state. Electromechanical relays are frequently used. Let us see the internal parts of this relay before knowing about working of relay. Although many different types of relay were present, their working is same.

Every electromechanical relay consists of an consists of an

  1. Electromagnet
  2. Mechanically movable contact
  3. Switching points and
  4. Spring

Electromagnet is constructed by wounding a copper coil on a metal core. The two ends of the coil are connected to two pins of the relay as shown. These two are used as DC supply pins.

 

Generally two more contacts will be present, called as switching points to connect high ampere load. Another contact called common contact is present in order to connect the switching points.

These contacts are named as normally open (NO),normally closed(NC) and common(COM) contacts.

We can use a Relay either in a AC circuit or a DC Circuit. In case of AC relays, for every current zero position, the relay coil gets demagnetized and hence there would be a chance of continues breaking of the circuit.

So, AC relays are constructed with special mechanism such that continuous magnetism is provided in order to avoid above problem. Such mechanisms include electronic circuit arrangement or shaded coil mechanism.

Relay Working Principle?

The following animation shows how a Relay works.

 

  • Relay works on the principle of electromagnetic induction.
  • When the electromagnet is applied with some current, it induces a magnetic field around it.
  • Above image shows working of the relay. A switch is used to apply DC current to the load.
  • In the relay, Copper coil and the iron core acts as electromagnet.
  • When the coil is applied with DC current, it starts attracting the contact as shown. This is called energizing of relay.
  • When the supply is removed it retrieves back to the original position. This is called De energizing of relay.

There are also such relays, whose contacts are initially closed and opened when there is supply i.e. exactly to opposite to the above shown relay.

Solid state relays will have sensing element to sense the input voltage and switches the output using opto-coupling.

Relay Contact Types

As we have seen that relay is a switch. The terminology “Poles and throws” is also applicable for relay. Depending on the number of contacts and number of circuits it switches relays can be classified.

Before we know about this classification of contacts we have to know the poles and throws of a relay switch.

Poles and Throws

Relays can switch one or more circuits. Each switch in relay is referred as pole. Number of circuits a relay connects is indicated by throws.

Depending on the poles and throws, relays are classified into

  • Single Pole Single Throw
  • Single Pole Double Throw
  • Double Pole Single Throw
  • Double Pole Double Throw

Single Pole Single Throw

A single pole single throw relay can control one circuit and can be connected to one output. It is used for the applications which require only ON or OFF state.

Single Pole Double Throw

A single pole double throw relay connects one input circuit to one of the two outputs. This relay is also called as changeover relay.

Though the SPDT has two output positions, it may consist of more than two throws depends on the configuration and requirement of the application.

Double pole single throw

A double pole single throw relay has two poles and single throw and it can be used to connect two terminals of a single circuit at a time. For example, this relay is used for connecting both phase and neutral terminals to the load at a time.

Double pole double throw

A DPDT (double pole double throw) relay has two poles and two throws for each pole. In motor direction control, these are used for phase or polarity reversal.

The switching action between contacts for all these relays is performed when the coil get energized.

Types of Relays

Relays can be classified into different types depending on their functionality, structure, application etc. We listed out some of the common types of relays here.

  • Electromagnetic
  • Latching
  • Electronic
  • Non-Latching
  • Reed
  • High-Voltage
  • Small Signal
  • Time Delay
  • Multi-Dimensional
  • Thermal
  • Differential
  • Distance
  • Automotive
  • Frequency
  • Polarized
  • Rotary
  • Sequence
  • Moving Coil
  • Buchholz
  • Safety
  • Supervision
  • Ground Fault

Relay Applications

Relays are used to protect the electrical system and to minimize the damage to the equipment connected in the system due to over currents/voltages. The relay is used for the purpose of protection of the equipment connected with it.

These are used to control the high voltage circuit with low voltage signal in applications audio amplifiers and some types of modems.

These are used to control a high current circuit by a low current signal in the applications like starter solenoid in automobile. These can detect and isolate the faults that occurred in power transmission and distribution system. Typical application areas of the relays include

  • Lighting control systems
  • Telecommunication
  • Industrial process controllers
  • Traffic control
  • Motor drives control
  • Protection systems of electrical power system
  • Computer interfaces
  • Automotive
  • Home appliances

How To Test a Relay?

Since they are electromechanical devices, relays can wear out eventually and stop working over time. But there are few techniques to test if a relay is working or not. These techniques include:

  • Testing a Relay with a Multimeter
  • Build a simple circuit to test the Relay
  • Use a DC Power Supply to see whether a relay is functioning properly

FAQ

What is a relay and its types?

There are a variety of different types of relays for a variety of different uses. The three most commonly used types are electromechanical relays (EMR), solid-state relays (SSR), and Reed relays

What is a relay and how does it work?

What is a Relay and How Does it Work? A relay is an electrically operated switch. They commonly use an electromagnet (coil) to operate their internal mechanical switching mechanism (contacts). When a relay contact is open, this will switch power ON for a circuit when the coil is activated

What is a relay test?

A protective relay test includes the review of protective devices in a system. Protective devices and periodic reviews are very important above all for the safe operation of power supply networks. The protective relay test refers to the protective relay

What is the application of relay?

Relays are used in a wide range of applications across various industries. Automotive: Control systems, safety mechanisms, and lighting. Industrial Automation: Machinery control, process automation. Telecommunications: Signal switching, circuit management

Why the relay is used?

Relays are used wherever it is necessary to control a high power or high voltage circuit with a low power circuit, especially when galvanic isolation is desirable

How does a current relay work?

Current relays monitor alternating and direct currents to detect any instance where the current exceeds or falls short of a certain threshold value. If too much current flows through, the current relay will activate, switching off or reducing the amount of energy that can flow through the circuit

How can a relay fail?

At extremely high temperatures the insulation on a coil can be damaged, causing malfunction in the relay, or plastics can lose stability. The materials used in a relay’s electrical contacts can also be greatly affected by extremes of temperature, so knowing the minimum and maximum temperatures is essentia

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